Materials of Excellence

Crafting with the Best in the Business

At Julong Rubber, we prioritize using the finest materials to ensure the durability, efficiency, and performance of every product. Explore the various high-quality materials that form the foundation of our premium rubber components.

Rubber Parts for Electronic Tools

Hydrogenated Nitrile Butadiene Rubber (HNBR)

Enhanced Oil and Temperature Resistant Elastomer

HNBR is an improved version of nitrile rubber, having undergone a hydrogenation process to increase its thermal stability and oxidation resistance. This gives HNBR an edge, especially in demanding conditions. It retains its oil resistance, and its temperature resistance is significantly enhanced.

Hydrogenated Nitrile Butadiene Rubber (HNBR)

Hydrogenated Nitrile Butadiene Rubber (HNBR) is a highly durable synthetic elastomer widely used in demanding industrial applications. Known for its exceptional resistance to heat, oil, and chemicals, HNBR has become a key material for automotive, oil & gas, and industrial sealing systems. In this comprehensive guide, I’ll explore everything you need to know about HNBR, including its advantages, industry applications, and how to choose the right grade for your needs.


What is Hydrogenated Nitrile Butadiene Rubber (HNBR)?

Hydrogenated Nitrile Butadiene Rubber (HNBR) is a hydrogenated form of nitrile rubber (NBR). Through hydrogenation, the unsaturated bonds in the NBR polymer chain are saturated, significantly improving its resistance to heat, oxidation, and chemical attack.


HNBR provides excellent mechanical properties, superior resistance to oils and fuels, and high-temperature performance, making it ideal for harsh environments.


Types of Hydrogenated Nitrile Butadiene Rubber (HNBR)

HNBR comes in different types depending on its acrylonitrile content and hydrogenation level. These factors influence flexibility, oil resistance, and mechanical strength.

TypeAcrylonitrile (ACN) ContentKey FeaturesCommon Applications
Low ACN HNBR17-25%Improved flexibility at low temperaturesSeals in automotive and cold environments
Medium ACN HNBR26-34%Balanced oil resistance and flexibilityGeneral-purpose seals, industrial gaskets
High ACN HNBR35-50%Superior oil, fuel, and chemical resistanceOilfield equipment, fuel system seals

What are the Advantages and Disadvantages of Hydrogenated Nitrile Butadiene Rubber (HNBR)?

✔️ Advantages

  • ✅ Exceptional resistance to oils, fuels, and aggressive chemicals
  • ✅ High mechanical strength and excellent abrasion resistance
  • ✅ Broad operating temperature range (-40°C to +165°C)
  • ✅ Excellent ozone, weather, and oxidation resistance
  • ✅ Superior compression set and elongation retention under stress

❌ Disadvantages

  • ❌ Higher material and processing costs compared to NBR and EPDM
  • ❌ Less flexible at very low temperatures compared to silicone or EPDM
  • ❌ Not suitable for highly polar fluids such as brake fluids or phosphate esters

🔧 Advantages vs Disadvantages Table

FeatureAdvantagesDisadvantages
Temperature Resistance-40°C to +165°CLess flexible at very low temperatures
Chemical ResistanceExcellent resistance to oils, fuelsNot compatible with polar fluids (brake fluids)
Mechanical StrengthHigh tensile and tear strengthHigher cost

What is HNBR Rubber Used For?

HNBR is designed for extreme environments where high performance is required. Its applications span industries such as automotive, oil & gas, and industrial machinery.

Hydrogenated Nitrile Butadiene Rubber HNBR seals

🚗 Automotive Industry

  • Applications: Timing belts, O-rings, fuel system seals, air conditioning seals
  • Benefits:
    • Withstands high temperatures in engine compartments
    • Resists degradation from fuels, oils, and coolants
    • Improves lifespan of sealing components under mechanical stress

🏭 Oil & Gas Industry

  • Applications: Blowout preventer (BOP) seals, packer elements, gaskets, pipeline pigs
  • Benefits:
    • Performs under high pressure and extreme temperatures
    • Resists hydrogen sulfide (H2S) and aggressive hydrocarbons
    • Long service life reduces downtime in drilling operations

⚙️ Industrial Equipment

  • Applications: Hydraulic seals, rotary shaft seals, roller covers
  • Benefits:
    • Maintains integrity in hydraulic fluids and industrial oils
    • Excellent wear resistance extends equipment life

🔧 HNBR Industry Applications Performance Table

IndustryTemperature RangeChemical ExposureDurability
Automotive-40°C to +150°CFuels, OilsHigh
Oil & Gas-30°C to +165°CH2S, HydrocarbonsVery High
Industrial Equipment-40°C to +160°CHydraulic FluidsHigh

Is HNBR Better Than Viton?

Both HNBR and Viton (FKM) are premium elastomers used in harsh environments, but they have distinct differences.

  • HNBR: Superior mechanical strength, excellent abrasion resistance, good for dynamic applications, lower cost
  • Viton: Better chemical resistance (especially to aggressive fuels), higher temperature resistance (up to 200°C), better performance with polar fluids

🔧 HNBR vs Viton Performance Comparison

PropertyHNBRViton (FKM)
Temperature Range-40°C to +165°C-26°C to +200°C
Chemical ResistanceExcellent (oils, fuels)Superior (acids, fuels, solvents)
Abrasion ResistanceHighModerate
CostModerateHigh

What is the Difference Between Nitrile and HNBR?

  • Hydrogenation: HNBR is NBR that has been hydrogenated, increasing its temperature and chemical resistance
  • Temperature Performance: NBR typically handles up to +100°C, while HNBR manages up to +165°C
  • Durability: HNBR has better mechanical properties and resistance to ozone and weathering

What is the Difference Between EPDM and HNBR Rubber?

  • EPDM: Excellent resistance to ozone, weathering, and water but poor resistance to oils and fuels
  • HNBR: Excellent resistance to oils, fuels, and high temperatures but limited resistance to polar fluids and UV

🔧 EPDM vs HNBR Performance Comparison

PropertyEPDMHNBR
Weather/Ozone ResistanceExcellentGood
Oil/Fuel ResistancePoorExcellent
Temperature Range-50°C to +150°C-40°C to +165°C

How to Choose Hydrogenated Nitrile Butadiene Rubber (HNBR)?

🔍 Step 1: Define Application Requirements

  • ✅ Temperature requirements (-40°C to +165°C)
  • ✅ Chemical exposure (oils, fuels, H2S, etc.)
  • ✅ Abrasion, mechanical stress factors

🔍 Step 2: Select the Right ACN Content

ACN ContentOil ResistanceFlexibilityApplications
Low (17-25%)GoodHigh (cold flexibility)Cold environments, dynamic seals
Medium (26-34%)BetterModerateAutomotive, industrial seals
High (35-50%)BestLowerOilfield, fuel systems

🔍 Step 3: Verify Certifications

  • ✅ ISO 9001: Quality Assurance
  • ✅ RoHS/REACH: Environmental compliance
  • ✅ Automotive and Aerospace specifications as required

📞 Get a Free Quote or Sample of HNBR Rubber Components!

At Julong Rubber, we offer high-performance HNBR seals, gaskets, and custom parts for automotive, oil & gas, and industrial sectors. Our engineering team supports tailored formulation and design to meet your specific needs.

  • ✅ ISO 9001 certified manufacturing
  • ✅ Free technical consultation and product samples
  • ✅ Competitive B2B pricing and global delivery

📧 Contact Kelly at Julong Rubber Today!

Email: info@rubberandseal.com

Website: www.rubberandseal.com


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Contact us to get a free quote and more expertise about custom rubber parts. Your project will meet the right solution at Julong Rubber.   

Email:info@rubberandseal.com

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Contact us to get a free quote and more expertise about custom rubber parts. Your project will meet the right solution at Julong Rubber. 

Email:info@rubberandseal.com

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