Is fluoroelastomer rubber or plastic?

It resists oil like plastic. It flexes like rubber. So is fluoroelastomer a rubber—or a plastic with rubbery behavior?

Fluoroelastomer is a synthetic rubber, not a plastic. It belongs to a class of flexible, high-performance elastomers designed for sealing in harsh environments.

fluoroelastomer rubber example
Fluoroelastomer O-ring showing rubber-like flexibility

I’ve had many clients ask this when comparing it to PTFE (Teflon®). They’re both fluorinated—but only one stretches and seals under compression. That one is fluoroelastomer.

What is fluoroelastomer made of?

Fluoroelastomer isn’t just rubber—it’s engineered for survival. Its backbone chemistry is what gives it extreme durability against heat, oils, and chemicals.

Fluoroelastomer is made from fluorinated monomers such as vinylidene fluoride (VDF), hexafluoropropylene (HFP), tetrafluoroethylene (TFE), and sometimes perfluoromethylvinyl ether (PMVE).

🧪 Typical FKM Polymer Types

FKM Type Main Monomers Features
Type A VDF + HFP1 Standard oil/fuel resistance
Type B VDF + HFP + TFE Improved chemical resistance2
Type F VDF + HFP + TFE + PMVE Base and steam resistance
FEPM Perfluorinated monomers Extreme chemical and amine resistance

These monomers are polymerized and vulcanized into rubber sheets, O-rings, or custom-molded seals. Once cured, the material becomes a non-melting, elastic sealing compound ready for industrial use.

What makes fluoroelastomer a rubber?

Rubbers, or elastomers, are polymers that can stretch and return to shape. Plastics, on the other hand, tend to be rigid and non-elastic.

Fluoroelastomer (FKM) behaves like a traditional rubber—it’s compressible, flexible, and seals effectively under pressure.

🛠️ Characteristics of Fluoroelastomer Rubber3

Feature Behavior
Flexibility Elastic—can stretch and compress
Shore A hardness Typically 60–90 (like standard rubber)
Sealing method Compression in grooves or housings
Heat/chemical resistance Exceptional among rubbers
Appearance Matte finish, slightly tacky or dry feel

We use FKM in applications that require long-term sealing with flexibility—like O-rings, shaft seals, and gaskets4. It fits tightly into grooves and holds its shape without permanent deformation.

Why do people confuse fluoroelastomer with plastic?

Because it’s related to PTFE and other fluoroplastics—and because it’s often found in harsh environments where plastics are also used.

Fluoroelastomer and PTFE share similar chemical resistance, but PTFE is a rigid thermoplastic, while FKM is a flexible rubber elastomer.

PTFE vs FKM image
Visual comparison of FKM rubber and PTFE plastic seal

🔍 Rubber vs Plastic Comparison

Property Fluoroelastomer (FKM)5 Fluoroplastic (PTFE)6
Flexibility ✅ Yes ❌ No
Compressibility7 ✅ Yes ❌ Very limited
Sealing method Compression sealing Machined fit/seating
Recovery after deflection ✅ Good ❌ Poor
Melting point No melt (vulcanized rubber) Melts at ~327°C

If you need something that bends, seals dynamically, and can be molded into rubber shapes—FKM is your answer. If you need a rigid liner or dry-lubricated contact, PTFE makes more sense.

Where does this matter in real applications?

In chemical pumps, fuel injectors, and valve systems, material behavior under load determines sealing success.

Fluoroelastomer seals conform to imperfect surfaces, recover from dynamic motion, and hold pressure. Plastics can’t.

📌 What FKM Can Do That Plastic Can’t

Action FKM Response Plastic Response
Groove compression Compresses and fills gaps Stays rigid, leaks likely
Shaft motion Lip flexes and reseals No flex—wear or failure
Long-term stress Maintains elastic rebound May creep, crack, or flatten
Assembly ease Snaps into grooves easily Needs precise machining

I’ve seen projects where clients tried PTFE washers as gaskets—only to replace them months later with FKM for long-term success.

Does fluoroelastomer have PFAS in it?

Yes—fluoroelastomer contains fluorine-based chemicals that fall under the broad definition of PFAS (per- and polyfluoroalkyl substances).

All fluoroelastomers are considered part of the PFAS family because they contain multiple carbon-fluorine bonds, which are extremely stable and persistent in the environment.

⚠️ What You Should Know

Aspect FKM Reality
Contains C–F bonds ✅ Yes—by design
Classified as PFAS8 ✅ Under EPA and EU definitions
Risk of leaching ⚠️ Very low in cured rubber form
Regulatory scrutiny ✅ Increasing (especially in EU/US markets)

At Julong, we monitor PFAS-related regulations closely. While FKM is not banned, its use may be restricted in the future for food, medical, or drinking water systems in certain countries. For sensitive sectors, we can suggest alternative materials like EPDM or silicone where appropriate.

FKM remains safe and effective for industrial and automotive use. But if your product is subject to PFAS disclosure or sustainability audits, you should confirm the impact of using fluoroelastomer in your system.

Conclusion

Fluoroelastomer is rubber—chemically advanced, but mechanically elastic. It’s not a plastic, and it’s not rigid. It stretches, seals, and survives where other rubbers fail.

Need flexible, chemical-resistant rubber seals?
Contact Julong Rubber or Request a Quote for molded or extruded FKM parts.

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  1. Exploring this link will provide insights into the practical uses and benefits of VDF + HFP in various industrial applications. 

  2. Understanding chemical resistance is crucial for selecting the right sealing materials, ensuring durability and performance in challenging environments. 

  3. Explore this link to understand the diverse applications of Fluoroelastomer Rubber, especially in sealing solutions. 

  4. Learn about the advantages of O-rings, shaft seals, and gaskets, and how they enhance performance in various applications. 

  5. Explore the benefits of FKM to understand its applications in various industries, enhancing your knowledge on material selection. 

  6. Learn about PTFE's unique properties and applications, which can help you make informed decisions for your projects. 

  7. Understanding compressibility can significantly impact your material choices, ensuring optimal performance in engineering applications. 

  8. Understanding PFAS regulations is crucial for compliance and safety in sensitive sectors. Explore this link for the latest updates. 

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