Is NBR Rubber Fuel Safe?

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Kelly.C

Marketing Manager--US & EU

Is NBR rubber1 fuel safe? If you're working in industries where fuel exposure is common, understanding NBR's resistance to fuel is crucial. Let’s dive into whether NBR can withstand fuel and its applications.

Yes, NBR rubber is fuel safe. It’s highly resistant to fuels, oils, and other petroleum-based products, making it a top choice for applications in the automotive, aerospace, and industrial sectors.

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NBR fuel resistance

With its exceptional chemical resistance, NBR rubber is often used in environments exposed to fuels and oils. But how does it perform in these applications, and what makes it suitable for such demanding conditions? Let’s explore further.

What makes NBR rubber fuel safe?

What makes NBR rubber fuel safe? To understand how NBR performs in fuel environments, we need to look at its chemical composition and properties.

NBR rubber’s fuel resistance comes from its unique chemical composition. The polymer structure of NBR is resistant to oils, fuels, and other petroleum-based substances, ensuring long-lasting performance in fuel-related applications.

NBR, or Nitrile Butadiene Rubber, is known for its excellent resistance to oils, fuels, and other petroleum-based products. This resistance is largely due to the acrylonitrile content2 in the polymer, which provides a strong affinity for oil and chemical resistance. The higher the acrylonitrile content in NBR, the more resistant the rubber becomes to fuels and oils. As a result, NBR is widely used in applications such as fuel hoses, gaskets, seals, and O-rings in the automotive, aerospace, and industrial sectors. The rubber's ability to maintain its mechanical properties and elasticity when exposed to fuel is crucial for ensuring the durability and reliability of products that come into contact with gasoline, diesel, and other fuel types.

In general, NBR performs exceptionally well in environments where fuel, oil, or other aggressive chemicals are present. However, it’s important to note that NBR’s fuel resistance3 can degrade over time if exposed to certain conditions, such as high temperatures or prolonged exposure to specific fuels. The material’s performance will depend on the specific formulation of the NBR, as well as the fuel type it’s exposed to. Here's a quick overview of how different acrylonitrile content levels in NBR affect its fuel resistance:

Acrylonitrile Content Fuel Resistance Application Examples
Low (18-25%) Moderate Gaskets, Seals
Medium (25-40%) Good Fuel Hoses, O-Rings
High (40-50%) Excellent Automotive Fuel Systems

How does NBR compare to other rubber types in fuel resistance?

How does NBR compare to other rubber types in fuel resistance? When selecting materials for fuel-related applications, it’s helpful to know how NBR stacks up against other rubbers like EPDM or SBR.

Compared to other rubber types, NBR rubber offers superior resistance to fuels and oils. While materials like EPDM are great for weather resistance, NBR outperforms them in fuel-related environments.

When it comes to fuel resistance, NBR rubber stands out among other elastomers. Materials like EPDM (Ethylene Propylene Diene Monomer) and SBR (Styrene Butadiene Rubber) are commonly used in various industries, but they don’t offer the same level of protection against fuels as NBR. EPDM, for example, is excellent for resistance to weathering, ozone, and aging but performs poorly when exposed to oils or fuels. SBR, often used in tires, has limited resistance to oil and fuel and is generally not suitable for fuel applications.

On the other hand, NBR’s superior oil and fuel resistance make it the material of choice for many automotive and industrial applications. NBR's ability to maintain its physical properties, such as tensile strength, elongation, and flexibility, after prolonged exposure to fuels makes it highly reliable for use in demanding environments. Here’s a comparison of how common rubber types perform when exposed to fuels:

Rubber Type Fuel Resistance Temperature Resistance Common Applications
NBR Excellent Good (up to 120°C) Fuel hoses, seals
EPDM Poor Excellent (up to 150°C) Outdoor gaskets, seals
SBR Low Good (up to 100°C) Tires, general gaskets

Conclusion

NBR rubber is fuel safe due to its high resistance to oils and fuels, making it an excellent choice for automotive and industrial applications where fuel exposure is common.



  1. Explore the unique properties of NBR rubber that contribute to its exceptional fuel resistance, ensuring safety in various applications. 

  2. Learn how varying acrylonitrile content affects NBR's performance in fuel applications, guiding your material selection process. 

  3. Understanding fuel resistance across rubber types can help you choose the right material for your needs, ensuring durability and safety. 

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