Robotic designers often struggle with unexpected failures—many due to overlooked rubber parts. Without the right materials, robots can lose grip, leak, vibrate, or break down.
Rubber parts in robotics include gaskets, seals, bellows, feet, pads, grips, bushings, cable grommets, flexible joints, and tactile skins. These components provide shock absorption, sealing, protection, traction, and even touch feedback, ensuring robots work reliably in real-world environments.

Rubber and elastomers are everywhere inside humanoid and quadruped robots. When I help robotic teams, I see how smart choices in these small parts make the difference between robots that survive field use and those that fail.
What functions do rubber parts serve in robots?
Most robots need more than just hard metal or plastic. They rely on rubber components for sealing, shock absorption, grip, flexibility, protection, and even tactile sensing.
Rubber components protect sensitive mechanisms, provide soft contact points, absorb impacts, seal electronics, isolate vibration, and enable safe, precise movement in robotics.

Main Functional Categories
| Function | Key Rubber Components | Examples of Use Cases |
|---|---|---|
| Sealing & Gaskets1 | O-rings, flat gaskets, cable glands | Protect electronics, battery compartments, joints |
| Shock/Vibration Absorption2 | Feet, bushings, vibration mounts3 | Walking feet, joint dampers, sensor isolation |
| Grip & Contact Surfaces | Pads, finger tips, palm covers | Hands, feet, end-effectors |
| Flexibility & Motion4 | Bellows, joint covers | Knee, elbow, ankle articulation |
| Cable Management | Grommets, strain relief boots | Cable entry points, torso, arms |
| Skins & Tactile Sensors | Soft outer shell, embedded sensors | Human-like skin, safety bumpers, touch feedback |
| Wheels & Tracks (optional)5 | Tire compounds, treads | Supplemental mobility on hybrid robots |
Rubber parts6 also enable reliable actuation, insulation, and energy absorption in moving joints, especially for advanced robotics facing rough environments.
What rubber parts are common in humanoid robots?
Humanoid robots mimic the human body’s complexity, demanding specialized rubber components at every joint and contact point.
Humanoid robots use rubber for finger pads, palm grips, joint bellows, foot soles, bushings, vibration dampers, cable glands, grommets, sensor gaskets, and flexible skin covers.

Humanoid Robot Rubber Parts Table
| Robot Part | Key Rubber Component | Material Examples | Main Purpose |
|---|---|---|---|
| Hands/Fingers | Pads, tips, joint covers | Silicone, TPR, PU | Grip, dexterity, tactile sensing7 |
| Feet/Ankles | Foot pads/soles, joint boots | NBR, SBR, PU | Traction, shock absorption8 |
| Joints | Bellows, bushings, dampers | EPDM, Neoprene | Flexibility, dust protection, impact |
| Torso/Core | Cable glands, dampers | EPDM, Silicone, NBR | Cable protection, vibration isolation |
| Head/Neck | Bellows, gaskets | Silicone, EPDM | Sealing, wiring protection |
| Outer Shell/Skin | Soft skin cover, tactile pad | Silicone, TPR, Urethane | Realistic touch, compliance |
For example, a soft silicone finger pad not only provides better grip but also allows the robot to safely handle fragile items.
What rubber parts are typical in quadruped robots?
Quadruped robots need robust, flexible parts to walk, climb, and survive tough environments.
Quadruped robots use joint bellows, bushings, foot pads, paw covers, underbelly skirts, vibration mounts, cable grommets, and flexible tail covers for durability, grip, and protection.

Quadruped Robot Rubber Parts Table
| Robot Part | Rubber Component9 | Material Examples | Main Purpose |
|---|---|---|---|
| Legs/Joints | Bellows, bushings | EPDM, Neoprene, PU | Protect joints, absorb impact |
| Feet/Paws | Foot pads/soles, claws | NBR, SBR, PU | Traction, shock absorption |
| Body/Chassis | Underbelly cover, seals | EPDM, Neoprene | Protect internals, prevent debris |
| Sensors/Battery | Gaskets, vibration mounts10 | Silicone, Sorbothane | Sealing, vibration isolation |
| Tail | Flexible cover11 | EPDM, Silicone | Mechanical protection |
In testing, I’ve seen how textured SBR foot pads allow quadruped robots to walk on slippery or uneven ground with much better control.
Which rubber materials are best for each component?
Material choice is critical—wrong selection leads to failure, extra costs, and lost time. Here’s how I match materials to robot needs:
Silicone, NBR, EPDM, Neoprene, TPR/TPV, PU, and Sorbothane are all used in robotics, chosen for temperature, chemical, and environmental resistance, as well as flexibility, hardness, and durability.

Rubber Material Selection Table
| Material | Best For | Pros | Cons |
|---|---|---|---|
| Silicone12 | Skins, seals, sensor covers, soft pads | Wide temp range, inert, soft, colorable | Weak abrasion, poor oil resistance |
| NBR | Foot pads, gaskets exposed to oil/grease | Oil/chemical/abrasion resistance | Poor UV/ozone resistance |
| EPDM | Outdoor joints, bellows, cable grommets | Weather/UV/steam resistance, electrical insulation13 | Poor oil/fuel resistance |
| Neoprene | Bellows, covers, general dampers | Good weather/ozone, moderate oil resistance | Moderate temp range |
| TPR/TPV | Skins, grips, light joint covers | Flexible, colorable, recyclable, soft touch | Lower chemical/temp resistance |
| PU | Foot pads, bushings, wheels | High abrasion/tear, load capacity | Poor water resistance (some types) |
| Sorbothane14 | Dampers, vibration isolation | Superior shock/vibration absorption | Expensive, limited chemical resistance |
| FKM | Harsh env. seals (rare in robots) | Chemical, high-temp resistance15 | Costly, poor low-temp flexibility |
I often advise using silicone for tactile skins and sensor gaskets, NBR for foot pads exposed to oil, and EPDM for outdoor bellows.
What are the key design considerations for robotic rubber parts?
Designing reliable rubber parts goes beyond picking a material. I always focus on properties like hardness, flex life, friction, and resistance to wear and environment.
Key considerations include durometer (hardness), flex life, coefficient of friction, environmental resistance, abrasion and tear strength, bonding ability, and manufacturing method.
Design Considerations Checklist
- Durometer16: Softer for grip, harder for load.
- Flex Life: Needed for moving parts like bellows and joints.
- Friction17: High for hands and feet, low for cable glands.
- Environmental Resistance18: UV, ozone, water, dust, chemicals.
- Abrasion/Tear Strength19: Important for parts in contact with surfaces.
- Bonding: Compatibility with plastics/metals in robot assembly.
- Manufacturing Process: Compression/injection molding, extrusion, die-cutting.
Careful matching of design to application is how I help customers prevent downtime and get the most out of every robot.
Conclusion
Robotics depend on well-designed rubber parts—from feet and bellows to seals and skins. Careful selection and smart engineering maximize robot durability, safety, and real-world performance.
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Explore this link to discover advanced materials and techniques that enhance sealing performance in robotics applications. ↩
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Explore this link to discover advanced materials that enhance shock and vibration absorption, crucial for robotics performance. ↩
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Explore this link to understand how vibration mounts enhance performance and durability in robotics, crucial for advanced applications. ↩
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Learn how flexibility in rubber components can significantly enhance robotic motion and articulation, making robots more efficient. ↩
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Explore this link to discover the latest innovations in wheel and track materials that enhance robotic mobility and performance. ↩
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Explore this resource to understand how rubber parts enhance robotics with actuation, insulation, and energy absorption. ↩
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Understanding tactile sensing is crucial for enhancing robot interaction with delicate objects and improving their functionality. ↩
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Exploring shock absorption techniques can help in designing robots that are more resilient and effective in dynamic environments. ↩
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Explore this link to understand how Rubber Components enhance robot performance and durability. ↩
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Explore this link to discover various vibration mount options that enhance robot performance and durability. ↩
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Explore this link to understand how flexible covers enhance robot durability and performance. ↩
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Explore the advantages of silicone, including its wide temperature range and inert properties, making it ideal for various applications. ↩
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Explore this link to discover various materials and their properties for effective electrical insulation. ↩
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Discover how Sorbothane's superior shock absorption can enhance product performance and longevity in various applications. ↩
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Explore this link to discover various materials with high-temp resistance, their benefits, and practical applications. ↩
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Understanding durometer is crucial for selecting materials that balance grip and load, enhancing design effectiveness. ↩
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Learn about the role of friction in design to optimize performance in robotics and manufacturing applications. ↩
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Explore this link to understand how to choose materials that withstand UV, ozone, and other environmental factors. ↩
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Understanding abrasion/tear strength is crucial for ensuring durability in high-contact applications, enhancing product longevity. ↩








