Pumps fail, systems break down, and costly repairs follow—often because the wrong impeller material cannot stand up to real-world challenges. Are you tired of unexpected downtime?
EPDM and NBR are the best materials for flexible pump impellers in harsh environments because they combine excellent chemical resistance, durability, flexibility, and long service life, even under extreme operating conditions.

Many materials claim to work in tough conditions. But in my experience, only EPDM and NBR consistently deliver reliable, cost-effective performance in aggressive fluids and demanding pump systems.
What makes EPDM and NBR stand out for flexible pump impellers?
Inferior materials mean frequent failures and headaches. What sets EPDM and NBR apart from the rest?
EPDM (Ethylene Propylene Diene Monomer) is known for its outstanding resistance to heat, ozone, and many chemicals, while NBR (Nitrile Butadiene Rubber) excels in resisting oil, fuel, and abrasion. Both maintain flexibility and sealing properties over long periods.
EPDM: The Champion for Chemicals, Heat, and Water
- ✅ Exceptional resistance to weathering, ozone, and sunlight1
- ✅ Excellent compatibility with water, acids, and alkalis
- ✅ High temperature tolerance (up to 130°C or more)
- ✅ Maintains flexibility and resilience, even after years of service
NBR: The Oil and Fuel Specialist
- ✅ Superior resistance to petroleum-based fluids and fats2
- ✅ Handles moderate heat (up to 100°C)
- ✅ Strong abrasion and wear resistance
- ✅ Reliable in automotive, industrial, and hydraulic applications
| Property | EPDM | NBR |
|---|---|---|
| Chemical resistance | Excellent | Good |
| Oil/fuel resistance | Poor | Excellent |
| Heat resistance | Excellent | Good |
| Abrasion resistance | Good | Excellent |
| Weathering/ozone | Excellent | Fair |
| Water resistance | Excellent | Good |
When I help clients choose between EPDM and NBR, I always ask: What fluid are you pumping, and what temperatures are you facing?
How do EPDM and NBR perform in real harsh environments?
Unpredictable conditions—like corrosive chemicals, hot fluids, and abrasive slurries—demand the right rubber. How do these two materials prove their worth in the field?
Both EPDM and NBR impellers remain flexible, resist swelling and cracking, and maintain their sealing properties over time. EPDM thrives in water, acids, and outdoor exposure; NBR excels in contact with oils, fuels, and hydraulic fluids.
Typical Application Scenarios
EPDM
- Marine pumps exposed to seawater, UV, and chemicals
- HVAC and water treatment pumps facing temperature swings
- Chemical process pumps for acids and alkalis
NBR
- Oil transfer pumps and fuel handling
- Hydraulic system pumps with lubricants and greases
- Industrial slurry and abrasive fluid pumps
| Application | Best Choice | Why? |
|---|---|---|
| Seawater cooling pump | EPDM | Resists salt, UV, ozone |
| Fuel/oil transfer pump3 | NBR | Handles oil, fuel, lubricants |
| Chemical dosing pump4 | EPDM | Acid/alkali resistance |
| Hydraulic fluid pump | NBR | Excellent oil and abrasion resistance |
I’ve seen Julong Rubber impellers—custom made from EPDM or NBR—run for thousands of hours without failure in customer sites worldwide.
What are the technical limits of EPDM and NBR in impeller use?
Even the best materials have boundaries. What should buyers know about the limitations of EPDM and NBR?
EPDM is not suitable for pumps handling oils or hydrocarbons, as it will swell and degrade. NBR, while great with oil, is not as strong against sunlight, ozone, or some chemicals. Always match the rubber to the specific fluid and temperature.
Operating Range Table
| Material | Max Temp (°C) | Oil/Fuel Resistance5 | Acid Resistance | Ozone/UV Resistance6 | Abrasion Resistance |
|---|---|---|---|---|---|
| EPDM | 130 | Poor | Excellent | Excellent | Good |
| NBR | 100 | Excellent | Good | Poor | Excellent |
Common Mistakes
- Using EPDM for oil/fuel applications—leads to failure.
- Using NBR outdoors—ozone cracks form.
- Exceeding max temperature—accelerates aging and failure.
At Julong, our team always asks about the actual fluid and working conditions before recommending a material.
Why do pump manufacturers prefer EPDM and NBR for custom flexible impellers?
Choosing the wrong rubber means more downtime and costs. What drives pump makers to rely on EPDM and NBR?
Manufacturers value EPDM and NBR for their combination of flexibility, processability, low cost, and predictable performance. These rubbers are easy to mold into complex shapes, provide a strong seal, and can be custom formulated to meet strict industry standards.

Key Manufacturing Benefits
- Moldability: Both materials can be precision-molded for tight tolerances.
- Adhesion: They bond well with metal inserts for hybrid impeller designs.
- Customization7: Formulations can be tailored for special fluids, certifications (FDA, ROHS), or unique environments.
- Cost-Effectiveness8: Provide premium performance at an accessible price point.
| Manufacturing Requirement | EPDM | NBR |
|---|---|---|
| Easy molding | ✅ | ✅ |
| Bonding to metal | ✅ | ✅ |
| FDA food grade available | ✅ | ✅ |
| Custom color/formulation | ✅ | ✅ |
| Low production cost | ✅ | ✅ |
This versatility is why you see EPDM and NBR impellers in marine, automotive, chemical, and food equipment globally.
How do I choose between EPDM and NBR for my pump application?
Choosing the wrong type can result in rapid failure. What steps should buyers take to get the right match?
Start with the type of fluid, the temperature range, and whether the application is exposed to sunlight, ozone, or chemicals. Consult your rubber expert or manufacturer for guidance, especially if regulations or unique conditions apply.
Decision Table
| Fluid/Condition | Best Material | Reason |
|---|---|---|
| Hot water, acids | EPDM9 | Chemical/heat/ozone resistance |
| Oils, fuels, lubricants | NBR10 | Oil/fuel/abrasion resistance |
| Outdoor UV exposure | EPDM | Ozone/weathering resistance |
| Hydraulic applications | NBR | Oil and abrasion resistance |
If in doubt, I always recommend a sample trial and lab testing—something Julong can provide quickly with our rapid prototyping service.
Conclusion
EPDM and NBR are the gold-standard materials for flexible pump impellers in harsh environments. When you need reliability, flexibility, and chemical resistance, these rubbers are the right choice for industrial, marine, and commercial pumps.
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Understanding this resistance can help you choose materials that last longer and perform better in harsh environments. ↩
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Explore this link to discover materials that excel in oil and fuel resistance, ensuring durability and performance. ↩
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Understanding cost-effectiveness can help you make informed decisions about material selection and budgeting. ↩
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