Rubber Molded Parts
Customized Rubber Molded Parts for your specific needs
Rubber molded parts are components created by pouring molten rubber into a mold shaped to the desired form. Once the rubber cools and hardens, it takes on the shape of the mold, resulting in a durable and flexible piece. These parts play a crucial role in various industries due to their unique properties and diverse applications.
Premium Quality Rubber Molded Parts for Every Need
Rubber molded parts are custom-designed components created through a molding process using various types of rubber materials. These parts find extensive use across industries due to their versatility, durability, and ability to conform to complex shapes and sizes.
Customized Rubber Molded Parts: Tailored Solutions for Diverse Applications
Sealing Solutions: Rubber molded parts play a crucial role in creating effective seals, preventing leaks and ensuring tight connections in various machinery, engines, and equipment. This sealing capability is highly sought after by buyers to maintain operational integrity and prevent fluid or gas leakage.
Shock Absorption & Vibration Damping: These parts offer excellent shock absorption and vibration damping properties. Buyers value this function as it helps reduce noise, minimizes wear and tear on machinery components, and enhances overall equipment lifespan.
Customized Solutions: Buyers appreciate the ability to customize rubber molded parts according to specific requirements. Whether it’s adjusting hardness levels, shapes, sizes, or colors, this customization feature ensures the parts fit seamlessly into their intended applications, meeting precise operational needs.
Insulation & Protection: Rubber molded parts provide insulation against electrical currents, temperature fluctuations, and environmental elements. Buyers rely on these parts to protect sensitive components and ensure safe operation in various industries, including electronics and automotive.
Durability & Longevity: The durability and long-lasting nature of rubber molded parts are highly valued by buyers. These parts withstand harsh conditions, including exposure to chemicals, extreme temperatures, and physical stress, ensuring extended service life and reduced maintenance costs.
Versatile Applications: Buyers appreciate the versatility of rubber molded parts, which find applications across diverse industries such as automotive, aerospace, electronics, and machinery. This versatility makes them a preferred choice for meeting multiple operational needs.
We are here for your needs
Everything that you need is to tell us as specific as possible of your needs, provide the drawing, reference picture, and share your idea.
Features & Benefits for Rubber Molded Parts
Seal & Protect
They prevent leakage and contamination by forming tight seals around components and joints.
Dampen Vibration and Noise
Their elastic nature absorbs vibrations and reduces noise transmission.
Cost-effective
Rubber molding offers a cost-efficient solution for many applications.
Provide Cushioning
They offer shock absorption and support for delicate components.
Insulate
They act as thermal and electrical insulators, protecting components from extreme temperatures and preventing unwanted electrical conductivity.
Flexible
Rubber can be molded into intricate shapes and sizes, fitting seamlessly into specific designs.
Rubber Parts are used in a variety of applications
Types of Rubber Molded Parts
- O-rings: Circular seals for leak prevention in various applications.
- Gaskets: Seals between components, often used in engines, machines, and appliances.
- Seals: Wide range of designs to prevent fluid or gas leaks in specific applications.
- Tubing: Flexible conduits for transporting fluids or gases.
- Mounts: Components that isolate equipment from vibration and noise.
Applications:
- Automotive: Tires, seals, hoses, and engine mounts.
- Aerospace: Gaskets, seals, and vibration dampeners in aircraft and spacecraft.
- Medical: Catheters, tubing, and seals in medical devices.
- Industrial: Pumps, valves, hoses, and seals in various machinery.
- Construction: Weatherproofing seals, expansion joints, and vibration isolation components.
Materials used:
- Natural rubber: Soft and flexible, suitable for general applications.
- SBR (Styrene-butadiene rubber): Versatile and cost-effective option for various uses.
- EPDM (Ethylene propylene diene monomer): Resistant to heat, cold, and chemicals, ideal for harsh environments.
- NBR (Nitrile butadiene rubber): Resists oil, grease, and solvents, making it suitable for automotive and industrial applications.
- FKM (Fluorocarbon rubber): Withstands high temperatures, chemicals, and radiation, ideal for demanding applications.
Delivering Excellence Through Tailored Solutions
What Set Us Apart
Exceptional Services to Meet Your Needs
Free Custom Design
Tailor-made design solutions to bring your unique ideas to life without extra expense.
In-House Mould Workshop
Speed up product development with our efficient, in-house mould manufacturing.
Free Samples
Evaluate our top-tier products firsthand with complimentary samples.
Certified Quality
Depend on our ROHS, REACH, and TS16949 certified products for quality and safety.
How to produce high-quality rubber molded products？
We're There Every Step of The Way
1. Material Selection
– Select the appropriate rubber compound based on the product’s requirements (e.g., hardness, flexibility, resistance).
– Mix and blend the rubber compound with additives, fillers, and curing agents to achieve the desired properties.
2. Mold Preparation:
– Design the mold according to the product’s specifications, including size, shape, and details.
– Fabricate the mold using materials such as metal or silicone, ensuring it’s precise and durable.
– Apply mold release agents to prevent sticking during the molding process.
3. Loading and Preforming:
– Place a measured amount of the prepared rubber material, known as a “charge,” into the mold cavity.
– Distribute the charge evenly to ensure uniformity in the final product’s shape and properties.
4. Compression Molding:
– Close the mold under controlled pressure to compress the rubber charge.
– Heat the mold to the curing temperature, causing the rubber to soften and flow to fill the mold cavity.
– Apply consistent pressure throughout the curing phase to achieve proper material distribution and reduce defects.
5. Curing:
– Maintain the mold at the curing temperature for a specified duration to facilitate cross-linking and vulcanization of the rubber.
– The curing time and temperature are determined by the rubber compound’s characteristics.
6. Cooling and Demolding:
– After curing, allow the mold to cool gradually to prevent thermal shock and maintain the final product’s dimensional stability.
– Open the mold and carefully remove the cured rubber product, known as the “green part.”
7. Trimming and Finishing:
– Trim excess flash or overflow material from the green part using tools or machinery.
– Perform additional finishing processes, such as buffing or grinding, to achieve the desired appearance and dimensions.
8. Quality Control and Testing:
– Inspect the finished product for defects, such as air pockets, voids, or surface imperfections.
– Conduct quality tests to ensure the product meets specifications, including hardness, tensile strength, and other relevant properties.
9. Packaging ：
– Design packaging that provides protection and fits the product’s dimensions.
– Use appropriate cushioning materials to prevent damage during transportation.
– Label packages with product information, barcodes, and handling instructions.
10.Transportation：
-Determine optimal transportation methods, routes, and carriers.
-Load packaged products onto transportation vehicles securely.
-Instruct handlers on proper handling techniques to prevent damage.
-Monitor shipments for adherence to delivery schedules.
-Ensure compliance with customs regulations for international shipments.
Custom Rubber Parts with Easy
At Julong Rubber, We turn complex Into Simple! Follow the following 3 steps to start today!
Tell Us What You Need
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
Get Solution & Quote
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
Approve for Mass Production
We will start mass production after getting your approval and deposit, and we will handle the shipment.
Get A Free Quote
Contact us to get a free quote and more expertise about custom rubber parts. Your project will meet the right solution at Julong Rubber.
Email:info@rubberandseal.com
