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Silicone rubber parts are known for their versatile applications across various industries due to their exceptional properties. These parts serve multiple functions, including sealing, insulating, damping, and protecting in a wide range of settings such as automotive, electronics, medical, and industrial sectors.
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Silicone rubber is a flexible material that can be molded to fit a variety of shapes and sizes.
Silicone rubber is a durable material that can withstand a wide range of conditions, including heat, cold, and chemicals.
Silicone rubber is resistant to a wide range of chemicals, making it ideal for applications where exposure to chemicals is a concern.
Silicone rubber is available in a variety of grades, each with its own temperature resistance.
Silicone rubber is non-toxic, making it safe for use in a variety of applications.
Silicone rubber is resistant to ozone, making it ideal for applications where exposure to ozone is a concern.
Tailor-made design solutions to bring your unique ideas to life without extra expense.
Speed up product development with our efficient, in-house mould manufacturing.
Evaluate our top-tier products firsthand with complimentary samples.
Depend on our ROHS, REACH, and TS16949 certified products for quality and safety.
– Select the appropriate rubber compound based on the product’s requirements (e.g., hardness, flexibility, resistance).
– Mix and blend the rubber compound with additives, fillers, and curing agents to achieve the desired properties.
– Design the mold according to the product’s specifications, including size, shape, and details.
– Fabricate the mold using materials such as metal or silicone, ensuring it’s precise and durable.
– Apply mold release agents to prevent sticking during the molding process.
– Place a measured amount of the prepared rubber material, known as a “charge,” into the mold cavity.
– Distribute the charge evenly to ensure uniformity in the final product’s shape and properties.
– Close the mold under controlled pressure to compress the rubber charge.
– Heat the mold to the curing temperature, causing the rubber to soften and flow to fill the mold cavity.
– Apply consistent pressure throughout the curing phase to achieve proper material distribution and reduce defects.
– Maintain the mold at the curing temperature for a specified duration to facilitate cross-linking and vulcanization of the rubber.
– The curing time and temperature are determined by the rubber compound’s characteristics.
– After curing, allow the mold to cool gradually to prevent thermal shock and maintain the final product’s dimensional stability.
– Open the mold and carefully remove the cured rubber product, known as the “green part.”
– Trim excess flash or overflow material from the green part using tools or machinery.
– Perform additional finishing processes, such as buffing or grinding, to achieve the desired appearance and dimensions.
– Inspect the finished product for defects, such as air pockets, voids, or surface imperfections.
– Conduct quality tests to ensure the product meets specifications, including hardness, tensile strength, and other relevant properties.
– Design packaging that provides protection and fits the product’s dimensions.
– Use appropriate cushioning materials to prevent damage during transportation.
– Label packages with product information, barcodes, and handling instructions.
-Determine optimal transportation methods, routes, and carriers.
-Load packaged products onto transportation vehicles securely.
-Instruct handlers on proper handling techniques to prevent damage.
-Monitor shipments for adherence to delivery schedules.
-Ensure compliance with customs regulations for international shipments.
At Julong Rubber, We turn complex Into Simple! Follow the following 3 steps to start today!
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
We will start mass production after getting your approval and deposit, and we will handle the shipment.
Contact us to get a free quote and more expertise about custom rubber parts. Your project will meet the right solution at Julong Rubber.
Email:info@rubberandseal.com
Contact us to get a free quote and more expertise about custom rubber parts. Your project will meet the right solution at Julong Rubber.
Email:info@rubberandseal.com